ERMAFLEX 6-axis robotic cell

Presentation :

The ERMAFLEX 6-axis robotic cell (ref: RO20) is a didactic industrial packaging system (cartoning, quality control and traceability).

This cell can be used alone or in conjunction with other systems in the Ermaflex mini-plant, for example downstream of the Polyprod (multi-format dosing/capping unit) and upstream of the Palletiser.

Technical solutions :

6 axis industrial robot Kuka KR 6 R700-2 , 700 mm radius

Programmable automaton and HMI

Conveyor (belt conveyor)

Gripping (suction head, plier)

Industrial communication (Ethernet, Profinet, IO Link) and supervision

Electric power (low-voltage switchgear, dimmer, asynchronous motors)

Pneumatic (Venturi, 5/2 and 5/3 distributor, cylinder)

Sensors (fibre optic, ILS, photoelectric, smart sensors)

Quality control (gauge and weigth ticket, industrial vision sensor)

Tracking and logistic (RFID reading and writing)

Pedagogical activities :

Functional analysis and robotic technologies studies

Production monitoring (campain parameter) and quality control by sampling

Manufacturing optimisation (manufacturing process management, organisation and upgrading : cycle time calculation, return analysis)

Quality control by vision and weight control

Production tracability implementation

Production campaign changing (robot tools changing, convoyor configuration ...)

6 axis robot preventive maintenance (axis recalibration, belt tension check out ...)

Corrective maintenance (ex : trajectory modification ...)

Ameliorative maintenance (ex : unique grip tool conception ...)

Robot cycle and related peripheral programming and simulating (conveyor, weighing, vision)

Operator interface programming

Specific skills :

Industrials need robotic skills : work on "cellule robotisée 6 axes Ermaflex" is something more for learners

6 axes robotized cells learners train perfect system

Complete industrial packaging training system (Cartoning, Quality Control and Traceability)

Supply of 15 licenses of KukaSipm (optionnal), 3D simulation software of Kuka

Strong partnership between Kuka and ERM in education: organization of training courses ...

2 weeks training offered by Kuka in Villebon at the "Kuka college"

Robot guaranteed 2 YEARS

Calibration case included

References :

RO20 : ERMAFLEX 6-axis robotic cell with vision control and RFID traceability

RO13 : RFID tracability and logistic option

UC13 : Indsutrial supervision option

KU//Kukasim-15: Option 3D simulation software KUKA.Sim 3.0 (15 licenses)

UC90: Option Purlin box for electrical cabinet, remotely configurable on shelf (not supplied)

SK20: Sick TDCE Smart IoT Gateway & Smart Sensors Kit

IO00: IO-Link electrical and pneumatic measurement package

UC52: Option Visual instructions on the open application environment Tulip and touch tablet, for one machine

DF00: Industrial augmented reality solution DIOTA Tablet